Zelio E-Mobility has strengthened its manufacturing capabilities in India by commencing commercial production at its fourth manufacturing facility in Hisar, Haryana. The new plant is expected to increase the company’s overall annual production capacity from 2.4 lakh units to approximately 3.12 lakh units, supporting its expansion plans in India’s growing electric two-wheeler and three-wheeler markets.
The new manufacturing facility represents an investment of more than ₹20 crore and is designed to increase production capabilities across the company’s electric mobility portfolio. With this expansion, Zelio aims to improve vehicle availability, strengthen its dealer network and cater to rising demand for electric vehicles across different regions of the country.
New Plant to Add 72,000 Units to Annual Production Capacity
The newly operational Hisar facility will contribute an additional annual manufacturing capacity of 72,000 vehicles. This includes the capacity to manufacture 48,000 electric two-wheelers and 24,000 electric three-wheelers every year.
Production has commenced for electric scooters under the Zelio brand and electric three-wheelers under its Tanga brand. The additional manufacturing capacity will allow the company to increase production volumes based on market demand, dealer requirements, product mix and supply-chain readiness.
With the commissioning of its fourth plant, Zelio E-Mobility’s total annual installed production capacity will reach approximately 3.12 lakh units, compared with its earlier capacity of 2.4 lakh units.
Fourth Manufacturing Facility Strengthens Pan-India Presence
The new Hisar plant adds to Zelio E-Mobility’s existing manufacturing footprint across India. The company already operates production facilities in Ladwa in Haryana, Cuttack in Odisha and Coimbatore in Tamil Nadu.
By expanding its manufacturing infrastructure, Zelio aims to strengthen its ability to serve customers across different geographical markets. A wider production base is also expected to improve supply-chain efficiency, product availability and vehicle replenishment for dealerships.
The company believes that increasing manufacturing capacity will play an important role in supporting its business expansion, particularly in Tier-2 and Tier-3 cities, where demand for affordable electric mobility solutions continues to develop.
Investment Supports Manufacturing and Business Expansion
Zelio E-Mobility has committed more than ₹20 crore towards establishing the new manufacturing facility under its approved capital expenditure plan. A portion of the investment has been funded through proceeds from the company’s initial public offering (IPO), while additional funding requirements are expected to be supported through internal accruals.
The investment reflects the company’s focus on strengthening its manufacturing operations and preparing its business for higher production volumes.
Commenting on the development, Managing Director Kunal Arya said that increasing demand from dealers and customers had encouraged the company to expand its manufacturing infrastructure. He added that the new facility would provide a stronger foundation for expanding its presence across Tier-2 and Tier-3 markets while maintaining profitability and disciplined growth.
Zelio Targets More Than 550 Dealerships by FY27
Alongside manufacturing expansion, Zelio E-Mobility is also focusing on strengthening its distribution network across India. The company currently operates more than 400 dealerships across over 25 states and aims to increase this number to more than 550 dealerships by the end of FY27.
The expanded manufacturing capacity is expected to support this dealership growth by improving vehicle availability and enabling the company to respond more effectively to regional demand.
With its fourth manufacturing plant now operational, Zelio E-Mobility is taking another step towards expanding its position in India’s electric two-wheeler and three-wheeler industry. The combination of higher production capacity, a wider dealership network and an expanding manufacturing footprint is expected to support the company’s next phase of growth in the Indian EV market.
